Effect of tool rotation speed on friction stir welding aluminum

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Febri Budi Darsono, Sudibtia Titio Koin, Akhmad Nurdin, Alvreando Kaleb Thomas, Tasih Mulyono, Kriswanto, Rizqi Fitri Naryanto, Rahmat Doni Widodo, Rusiyanto

2024 AIP Conference Proceedings Vol. 3003 Issue 1 Conference paper Cited by 1 Quartile

Abstract

This study aims to determine the effect of tool rotation speed on friction stir welding aluminum, The aluminum used is AA 1060, and a friction stir welding tool with a cylinder thread pin tool profile is used. The parameters are clockwise rotation of 800 and 1125:rpm, 2° tilt angle, and welding speed of 30:mm/min. The tests used are the visual test, radiography test, tensile test, impact charpy test, vickers hardness test, and macrostructure test. The test results show that FSW with a tool rotation of 1125:rpm better than 800:rpm, with a joint efficiency of 50%, while at a tool rotation of 800:rpm there is a decrease in joint efficiency to 47.6%, due to the influence of defects in the form of tunnels, in addition to the low welding speed factor, causing an increase in heat in the surface area, causing high temperatures in the weld zone, which causes grain refinement and increases hardness in the weld metal area. © 2024 Author(s).

Affiliations

Department of Mechanical Engineering, Universitas Negeri Semarang, Sekaran, Gunung Pati, Semarang, 50229, Indonesia; Department of Applied Machine Tool Workshop, Politeknik ATMI Surakarta, Karangasem, Laweyan, Surakarta, Indonesia; Department of Foundry Engineering, Politeknik Manufaktur Ceper, Batur, Ceper, Klaten, Indonesia; Department of Quality Control, PT Ramai Jaya Abadi, Murung Pudak, Tabalong, Kalimantan Selatan, Indonesia; Politeknik Teknologi Nuklir Indonesia, Caturtunggal, Depok, Sleman, Yogyakarta, Indonesia